Diamond Wire Loop

The difference between different Electroplated Diamond Wire Loop

1. Full-Coated Electroplated Diamond Wire Loop:
   • The cutting wire of full-coated wires is relatively thin, with the thinnest being 0.3 mm.
   • These wires are particularly advantageous in cutting hard and brittle materials such as quartz, silicon rods, optical glass, and rare metals.
   • These wires are particularly advantageous in cutting hard and brittle materials such as quartz, silicon rods, optical glass, and rare metals.
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     The fully coated wire has a large number of diamond abrasives all over the surface of the cutting wire, so it has a strong cutting force. Therefore, it has obvious advantages when cutting materials with small chip removal and high hardness.
   • Our fully coated wire not only has a high abrasive density, but also uses a mixture of raw diamonds and crushed diamonds, making the cutting wire both sharp and wear-resistant. Therefore, the service life is longer than others.
2. Segmented-Coated Electroplated Diamond Wire Loop:
   • The thinnest segmented-coated wire is 0.8mm.
   • The segmented coating creates a lot space on the surface of the cutting wire, which can accommodate a large amount of material debris during the cutting process. As the cutting wire moves, it carries and discharges the debris, significantly increasing its chip removal capacity.
   • These wires excel in cutting materials like graphite and corrugated paper, which are not very hard but produce a lot of dust.
3.  Thread- Coated Electroplated Diamond Wire Loop:  

• The thinnest thread-coated wire is 0.5 mm.
• The threaded coating creates spiral gaps on the surface of the diamond wire, which can accommodate a large amount of material debris during the rotation of the cutting wire. As the cutting wire moves, it carries and discharges the debris, significantly increasing its chip removal capacity.
• These wires excel in cutting materials like graphite and corrugated paper, which are not very hard but produce a lot of dust.

Additionally, full-coated Electroplated Diamond Wire Loop are widely used in materials processing where cutting fluid can be applied, whereas segmented-coated and thread- coated diamond wires are mainly used in dry cutting processes.