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SVI 250-80

This ultra-huge wire saw machine utilizes high-speed diamond wire loop as a cutting tool to cut materials such as graphite, carbon-carbon, ceramics, and other materials that do not require cutting fluid.

It is designed the big size materials, maximum 2.5 meters long.

It has 2 cutting system ,one for slicing ,another for complex profile cut.

The highlight of this ultra-huge wire saw its highly intelligent operating system, which can connect to wireless networks and enable remote diagnostics and upgrades. The manufacturer can promptly diagnose and maintain equipment issues, significantly reducing the probability of equipment failure. This is a crucial advantage for overseas customers, perfectly addressing concerns regarding after-sales issues.

Customer Testimonials

AULTRA-HUGE WIRE SAW SVI80-80 TECHNICAL SPECIFICATION

No.	Name	Specification
1	Maximum Workpiece Length (mm)	2500
2	Maximum Workpiece Width (mm)	800
3	Maximum Workpiece Height (mm)	800
4	Worktable X-Axis Travel (mm)	2500
5	Worktable Y-Axis Travel (mm)	750
6	Maximum Diamond Wire Speed (m/s)	38
7	Minimum Feed Increment Y-Axis (mm)	0.01
8	Minimum Feed Increment Z-Axis (mm)	0.01
9	Repeat Positioning Accuracy Y-Axis (mm)	0.03
10	Repeat Positioning Accuracy Z-Axis (mm)	0.03
11	Total Power Consumption (kW)	4
12	Power Supply	220V 50Hz
13	Machine Size(mm)	350017003000
14	Machine Weight(kg)	4500
15	Air Pressure(MPa)	0.15-0.25

Ultra-Huge Wire Saw SVI 250-80 Customer On-site Cutting Effect Showcase

YouTube video

Click To Watch More Videos Showing Our Cutting Machine In Action.

Product Description: Versatile Graphite Diamond Wire Cutting Equipment

Introducing our graphite Diamond Wire Cutting Equipment, a versatile solution that seamlessly integrates two cutting functions into one powerful machine. Here’s a closer look at its impressive features:

Dual Program Integration: This cutting-edge equipment is equipped with two sets of cutting programs: a CNC numerical control program for intricate contour cutting and a PLC automatic slicing program for batch slicing operations. With this dual functionality, users can easily switch between programs to suit their specific cutting needs, whether it’s precision contour cutting or high-volume slicing.
Diamond Wire Cutting Technology: Utilizing closed-loop diamond wire cutting technology, our equipment ensures rapid and precise slicing of materials. The diamond wire cutting tool enables swift and accurate slicing, resulting in smooth surface finishes, fast cutting speeds, minimal dust generation, and high cutting precision.
Wide Range of Applications: Widely used in the graphite cutting field, our equipment is capable of cutting various materials with ease. From graphite to raw ceramics, foam cement, and gray board, our machine handles diverse materials effortlessly. It is suitable for cutting graphite sheets, boats, insulation barrels, thermal fields, crucibles, and molds, catering to a broad spectrum of cutting requirements in different industries.
Smooth and Efficient Operation: Thanks to its advanced cutting technology and user-friendly interface, our Diamond Wire Cutting Equipment delivers smooth and efficient operation. Operators can expect seamless transitions between cutting programs, intuitive controls, and consistent cutting performance, enhancing productivity and workflow efficiency.
High Precision and Quality: Precision is paramount in cutting applications, and our equipment delivers exceptional cutting precision and quality. Whether executing complex contours or slicing materials in bulk, users can rely on our machine to deliver precise cuts with consistent quality, ensuring superior results every time.

In summary, SVI 250-80 combines versatility, precision, and efficiency to meet the diverse cutting needs of various industries. With its dual program integration, diamond wire cutting technology, wide range of applications, smooth operation, and high precision, it represents the pinnacle of cutting equipment innovation. Experience unparalleled cutting performance and efficiency with our Diamond Wire Cutting Equipment and take your cutting operations to new heights.

This machine have 2 control system, you can switch from slicing system and profile cut system.

Here are videos about how it cut slices

YouTube video

Here are video about how it cut complex profiles

Comparison Between Diamond Band Saw and a Single Diamond Wire Saw

Aspect	Diamond Band Saw	Endless Diamond Wire Saw
Cutting Mechanism	Utilizes a continuous loop of diamond-coated band as the cutting tool.	Employs a continuous loop of diamond-coated wire as the cutting tool.
Cutting Speed	Generally slower cutting speed due to the movement of the band.	Faster cutting speed due to the continuous linear motion of the wire.
Kerf Width	Typically has a wider kerf width, leading to more material wastage.	Minimizes kerf width, resulting in minimal material wastage.
Cut Surface Quality	May require additional polishing steps to achieve a smooth finish.	Simultaneously cuts and polishes, ensuring a smooth and shiny surface.
Versatility	Suitable for basic cuts and straight lines.	Highly versatile, suitable for complex shapes and intricate designs.
Precision	Moderate precision; may not achieve intricate designs accurately.	Offers high precision, ideal for intricate graphite components.
Material Efficiency	Can be less material-efficient due to wider cuts.	Maximizes material efficiency with narrow cuts.
Dust Generation	Generates more dust, potentially requiring dust extraction systems.	Produces minimal dust, contributing to a cleaner working environment.
Application	Mainly used for simpler cutting tasks	Ideal for various cutting needs, especially intricate graphite parts.
Ideal Use Case	Basic straight cuts in graphite.	Precision cuts, intricate designs, and complex graphite components.

Product Features: Ultra-huge Wire Saw /Graphite Diamond Wire Cutting Equipment

SVI250-80 is configured with XY orthogonal coordinate axes, enabling automatic profile cut. The equipment is equipped with two sets of programs, which can be used for both contour cutting and slicing. It is very easy to use.

Compact and Space-Saving Design: With its simple and compact structure, our equipment occupies minimal floor space while delivering impressive cutting capabilities. Despite its small footprint, it boasts a large cutting size, providing ample room for slicing various materials with ease.
Vertical Cutting Configuration: The vertical cutting configuration of our equipment facilitates convenient and precise contour cutting of materials. This setup ensures optimal access to the cutting area, allowing for precise and efficient cutting of intricate shapes and profiles.
Closed-Loop Diamond Wire Cutting Technology: Equipped with a closed-loop diamond wire cutting tool, our equipment ensures precise and efficient cutting performance. With wire diameters ranging from 0.65 to 0.8 mm, our machine delivers narrow kerf widths, resulting in minimal dust generation and concentrated debris accumulation during the cutting process.
Minimal Cutting Resistance: The fine cutting wire and minimal cutting resistance of our equipment minimize the risk of material edge chipping or damage during cutting. This ensures clean and smooth cutting surfaces, preserving the integrity of the material and minimizing post-processing requirements.
Powerful Programming Functionality: Our equipment features robust programming functionality, capable of seamlessly integrating with CAD drawings for easy operation. This enables users to import and execute cutting tasks directly from CAD files, streamlining the cutting process and ensuring accuracy.
Remote Maintenance and Control: Designed for convenience and efficiency, our equipment supports remote maintenance and control by manufacturers. This feature allows for remote diagnostics, troubleshooting, and control, enhancing equipment uptime and minimizing downtime for maintenance tasks.

Pictures of SVI 250-80 Ultra-Huge Wire Saw

Successful Cases

CUTTING APPLICATIONS

Porous Metal

Energy storage industry
Endless diamond wire can cut porous metal fact and clean withut damage the material structure

Graphite Machining

Semiconductor & Solar Industry
It’s widely used to cut differnt size graphite products such as graphite boat, Electrodes,Molds, Industrial Furnace Components, Graphite Crucibles, Battery Anodes…

Carbon-Carbon Composites

Aerospace,Automotive Industry
Our endless wire saw can cut carbon- carbon material without delamination,

Green Body Ceramic

Ceramic Ceramic
The cutting speed of green ceramics is very fast, and the cutting angle of special shapes is also perfect.

Corrugated Paper Board

Pet & Packing Industry
This machine can cut Corrugated paper very fast and maintain paper structure, widly used to cut cat scrath boad.

Ultra-Big Size Material Cut

Industrial Applications & Energy Industry
Used in producing components such as crucibles, heat exchangers, and thermal shields in high-temperature industrial furnaces.

ULTRA-HUGE WIRE SAW MACHINE ADVANTAGE

Graphite cutting machine

Electroplated diamond wire loop

Exceptional Sharpness

The use of diamond as the cutting tool, combined with the high wire speed, ensures that the machine is exceptionally sharp.

Graphite Cutting WIre Saw Machine,Big Size Diamond Wire Saw Cut Machine

Superior Surface Quality

The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action.

Graphite diamond wire saw,Graphite Cutting WIre Saw Machine

Minimal Kerf Width

The narrow cut kerf is approximately 0.7 mm. This minimizes material wastage and maximizes efficiency.

Graphite Cutting WIre Saw Machine Sh60-60,Big Size Diamond Wire Saw Cut Machine

Low Dust Emissions

The small wire diameter and machine structure design lead to minimal dust.

Graphite Wire Saw Cutting Machine,Graphite Cutting WIre Saw Machine

High Precision

The unidirectional motion of the endless diamond wire and our machine stability ensures precise cuts with minimal deviation.

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Super Simple System

The CNC software system is a highly intelligent software system. The dedicated main chip operates at a frequency of up to 800MHz and has been specially optimized for big data processing. Therefore, direct cutting can be performed simply and intuitively through straightforward cutting size settings.

CNC system

Comprehensive System Protection

The system features cutting adaptive control, automatic tracking of machining trajectories, real-time display of cutting processes, and convenient operation functions such as machining preview. At the same time, it also has an automatic memory protection function for power failure, ensuring comprehensive protection against various faults such as power outages and system crashes.

sv remote series shine wire cut jpg

After-sales Worry-free

The CNC system hardware of this equipment is composed of a fully self-developed embedded specialized system, which is powerful and features wireless remote system update capability. The manufacturer can conduct remote diagnosis and maintenance anytime, anywhere, regardless of where the equipment is sold.

3-m-graphite-cutting-machine

Versatile Cutting Length

the absence of restrictions on the length of the endless diamond wire allows the machine to adapt to a wide range of product sizes, offering versatility and flexibility in cutting operations.

Customer Testimonials

Semiconductor : Graphite Manufacturing

We need to perform precision cutting of germanium lenses, which have a very unique shape and high precision requirements. Our sample testing has been very successful and fully meets the requirements. The ordered equipment is now in normal production.

Frequently Asked Questions

What is the maximum thickness the machine can handle for cutting?

The machine is capable of cutting slices ranging from 1 to 750 mm in thickness, and can perform automated cutting once the program has been configured.

What is the difference between this wire saw and BAND SAW?

The cutting speed would be similar, but wire saw’s cut surface quality is far more better. and the kerf loss is smaller.

How does the machine minimize material waste during cutting?

The HorizonCrystal features a high-precision diamond wire that is 0.35 to 0.8 mm in diameter, so the cut kerf is very small.

What is the expected lifespan of the diamond wire, and is it user-replaceable?

The lifespan of the diamond wire varies based on usage and material hardness. For graphite 1 pcs cutting wire can cut about about 15 Square meters.It is user-replaceable, and we provide detailed guidance on wire replacement.

Does the machine require a specialized environment or setup conditions?

For Graphite cut, normally client’s facility will have Dust collector. It can be connect with our machine when running it.

What kind of technical support and warranty do you offer with the purchase of this equipment?

We offer a comprehensive warranty for 1 year and video or onsite technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.

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