Step into a new era of quartz glass cutting with our cutting-edge Endless Wire Saw Model SH60. Designed specifically for large-size quartz glass cutting, this remarkable innovation reshapes the boundaries of cutting speed, efficiency, and versatility.
Model SH60 has an endless diamond wire that can move in a single direction without the need for reversing. The closed diamond wire enables high linear speeds, reaching even up to 60 m/s. As a result, it allows for fast cutting speeds and maintaining superior cutting surface quality.
This machine is a horizontal cutting wire saw, the has a workpiece station which you can put big and heavy material easily with a fork or ship crane.it’s quite easy to operate.
Unique features, performance, and advantages of quartz cutting machine
1,Unprecedented Cutting Speed:
The SH60 stands as a beacon of cutting speed advancement. Unlike traditional inner diameter saws or bandsaws used for quartz cutting machine, our revolutionary endless wire saw technology enables lightning-fast cuts. since the linear speed of this saw can be up to 60m/s, the cutting wire would be very sharp..
Gone are the days of size limitations when it comes to quartz glass cutting. The SH60’s innovation lies in its ability to cut quartz glass without size restriction, The cutting tool has no limitations on the size of the workpiece.this machine series has different size for different material range,the biggest workpiece it can cut is diameter 1.5 m.
Precision is at the core of the SH60’s design. With its state-of-the-art endless wire technology, this machine offers immaculate precision in every cut. Whether you’re working with large sections or intricate designs, the SH60 ensures flawless accuracy and exacting dimensions.
Cut Quality Redefined:
The SH60’s cutting-edge technology doesn’t just elevate speed; it redefines cutting surface quality, cutting wire running in one direction and the workpiece rotary at the same time .The cutting process is accompanied by grinding, resulting in a very smooth cutting surface.
The SH60 is a statement of adaptability and innovation. Its advanced controls and customizable settings cater to a diverse range of cutting projects, making it the go-to solution for large-scale quartz glass cutting. Whether you’re producing monumental pieces or intricate components, the SH60 delivers uncompromised results every time.
SH60-R
Quartz Cutting Machinery 7
SH60-2R
Quartz Cutting Machinery 8
SH60-3R
Quartz Cutting Machinery 9
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Case Studies
Cutting Video of successful case Quartz & ceramic Cutting Machine
Pictures of successful case Optical Glass Cutting Machine
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Successful application examples of SH Series in different industries and projects:
Case 1: Electronics Manufacturer
Application: Client specializes in manufacturing high-precision quartz components used in various electronic devices. They integrated the diamond wire saw into their production line to cut quartz substrates used in oscillators and resonators. The precision and efficiency of the saw allowed them to produce high-quality components with minimal material waste. This led to improved product performance and reliability, enhancing their competitiveness in the market.
Case 2: Optical Equipment Manufacturer
Application: Client produces high-precision optical lenses and components made from quartz. The diamond wire saw was utilized to achieve smooth and accurate cuts of quartz blocks, essential for creating high-quality optical lenses. The company experienced a significant improvement in the clarity and precision of their optical products, meeting the stringent requirements of the optical industry and expanding their customer base.
Case 3: Solar Panel Manufacturer
Application: Client focuses on manufacturing photovoltaic cells and solar panels. They used the diamond wire saw to slice quartz for solar panels, ensuring uniform thickness and high precision. This led to enhanced efficiency and performance of their solar panels, reducing production costs and increasing their market share in the renewable energy sector.
Case 4: Research and Development Laboratory
Application: Client’s Research Institute conducts cutting-edge research on new materials. They adopted the diamond wire saw for precise cutting of quartz samples used in their experiments. The saw’s ability to make fine, accurate cuts with minimal surface roughness was crucial for their research, enabling detailed analysis and development of new quartz-based materials.
Case 5: Semiconductor Manufacturer
Application: Client manufactures semiconductor devices that require high-purity quartz components. The diamond wire saw was employed to cut quartz wafers used in semiconductor fabrication. The precision cutting capability of the saw ensured high-quality quartz wafers with minimal defects, leading to improved performance of their semiconductor devices and higher production yields.
The diamond wire saw for quartz is a versatile and high-precision cutting tool that serves a wide range of industries, including electronics, optics, solar energy, research, and semiconductors. These case studies demonstrate the saw’s effectiveness in delivering superior cutting performance, enhancing product quality, and driving operational efficiency across various applications.
The working principle of this quartz ingot Cutting Machine
1，Cutting Line Orientation:
The cutting wire is positioned parallel to the ground, while the quartz ingot or blocks are parallelly placed on the loading platform.
2，High-Speed Cutting Wire Motion:
The cutting wire moves at high speed along its circular path, maintaining constant tension and maintaining its sharpness during the cutting process.
3，Horizontal Cutting:
As the cutting wire moves, whole wheel system move from forward to backward, allowing for horizontal cutting of the quartz.
4，Control and Precision:
The cutting machine is equipped with a control system and a hand controller that ensures precise movement of the cutting wire and the loading platform. The control system allows for accurate positioning and motion control, resulting in consistent and high-quality cuts.
Typical specifications for this Optical Glass Cutting Machine:
Same Machine Structure there are bigger machine size for your choice
Support and Services
Maintenance and Servicing:
We provide comprehensive maintenance and servicing services to ensure the long-term reliable operation of the silicon rod cutting equipment. Our dedicated maintenance team possesses extensive experience and technical knowledge to promptly respond to and resolve equipment issues. We made check list to conduct regular preventive maintenance, inspecting and adjusting critical components to ensure optimal performance and accuracy. Whether it’s routine maintenance or emergency repairs, we are committed to delivering fast and efficient servicing to minimize equipment downtime.
and we have local service available in Canada.
Training:
We offer comprehensive training programs designed to empower customers with in-depth knowledge and proficiency in operating and maintaining the silicon ingot cutting machine. Our training courses cover basic equipment operation, safe usage practices, maintenance procedures, and troubleshooting. Customized training content and flexible training methods, including on-site training, remote training, and provision of training materials, are provided based on customer needs and backgrounds. Through our training programs, customers can enhance their operational skills, improve equipment efficiency, and ensure long-term reliable performance.
Consulting:
We provide professional consulting services to meet customer needs regarding silicon ingot cutting machine and related areas. Our team of experts offers tailored advice and solutions based on specific requirements. Whether it’s equipment selection, process optimization, production line layout, or quality control, we collaborate with customers, providing professional guidance and technical support. We strive to establish long-term partnerships with customers, working together to address various technical and engineering challenges, meet their needs, and achieve mutual success.
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Quartz Cutting Machinery 11
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