Phát video về Big Size quartz cutting wire saw

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SH200-R

The Horizontal type Quartz Cutting Wire Saw Machine is a Diamond Wire Saw which has big advantages on huge size material cutting, Specially suitable to processing hard and brittle material,such as silicon, glass, sapphire, quartz, jade, and other materials .

Through a high-speed diamond wire loop, this equipment achieves a processing technique for cutting workpieces. It is a new type of equipment with reliable functionality, high cutting efficiency, and high processing accuracy.

This SH200-R has an endless diamond wire that can move in a single direction without the need for reversing. The closed diamond wire enables high linear speeds. As a result, it allows for fast cutting speeds and maintaining superior cutting surface quality.

This machine is a horizontal type cutting wire saw, the has a workpiece station which you can put big and heavy material easily with a fork or ship crane.it’s quite easy to operate.

Customer Testimonials

QUARTZ CUTTING WIRE SAW MACHINE SH200-R TECHNICAL SPECIFICATION

No.	Mục	Content
1	Loading Worktable Size	dia 1750 mm
2	Y-axis, Z-axis Travel	1070*600 mm
3	Maximum Product Size	dia 2000 *600 mm
4	Worktable Load	5000 Kg
5	Maximum Lina Speed	42 m/s
6	Maximum loading table rmp	10 r/min
7	Diamond Wire Diameter	∮0.65～1.0 mm
8	Positioning Accuracy	±0.02 mm
9	Processing Accuracy	≤0.1 mm
10	Surface Roughness (Ra)	Ra ≤ 60 μm
11	Maximum Sylinder Force	377 N
12	Total Power	6 KW
13	Operating Voltage	220V 50Hz ±10％
14	Ambient Temperature	10℃～30℃
15	Equipment Dimensions	386026601950 mm

The cutting tool used by the equipment is also the latest ring-shaped diamond wire. By forming the diamond wire into a closed loop, the one-way movement of the cutting wire is achieved, which greatly improves the linear speed and the smoothness of the cutting surface. It is a cutting machine with good precision .

Diamond Wire Loop has 3 different types: Full coating ,Segment Coating and Thread Coating. Each has it’s advanagtes.

Click here to learn more about Cutting wire loops.

SH200-R Quartz Cutting Wire Saw Machine

Customer On-site Cutting Effect Showcase

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Except Sh200 there are several other machine size for your choice

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Instead of a big loading table, the loading table can be customized with 3 or 2 smaller tables .

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Pictures of Quartz Cutting Wire Saw Machine

Successful Cases

CUTTING APPLICATIONS

Optoelectronics

diamond wire saw for glass
The cutter is employed to shape synthetic sapphire and other crystals used in LED and laser technologies.

Scientific Research Institute

Quartz Cutting Wire Saw Machine
The cutter is employed to shape synthetic sapphire and other crystals used in LED or laser technologies.

Jewelry and Luxury Goods

Quartz Cutting Wire Saw Machine
Crafting of large gemstones and sapphire glass for watches and high-end electronics displays.

Ceramic industry

Quartz Cutting Wire Saw Machine
This machine model can cut industrial ceramic such as Alumina (Aluminum Oxide), Silicon Carbide, Zirconia, Cordierite, Titanate…

Ngành công nghiệp bán dẫn

Sic Cutting Wire Saw Machine
This machine is used for slicing quartz and other crystal substrates, which are foundational for semiconductor wafers and chips.

QUARTZ CUTTING WIRE SAW MACHINE ADVANTAGE

vòng dây kim cương

Unprecedented Cutting Speed

Unlike traditional inner diameter saws or bandsaws used for quartz cutting machine, our revolutionary endless wire saw technology enables lightning-fast cuts. since the linear speed of this saw can be up to 40 m/s, the cutting wire would be very sharp..

Quartz cutting surface

Superior Surface Quality

Cutting wire running in one direction and the workpiece rotary at the same time .The cutting process is accompanied by grinding, resulting in a very smooth cutting surface.

big size quartz cut surface

High Precision Cutting

The combination of equipment structure and cutting tools allows the cutting surface of oversized materials to maintain perfect effect and parallelism.

Heavy-Duty quartz lump cutting wire saw

Heavy-Duty Design

The Ultra-large quartz cutting wire saw is designed to accommodate heavy, large-scale materials with ease. Its robust structure allows materials to be placed directly onto the loading platform using forklifts or overhead cranes, streamlining the setup process.

quartz cutting wire saw machine

Integrated Rotary Table

Equipped with a built-in rotary axis, the loading platform of the machine can rotate rapidly in tandem with the high-velocity diamond wire, significantly accelerating the cutting process and enhancing productivity.

quartz cutting wire saw machine

Small Kerf Loss

Ý tưởng thiết kế Máy của chúng tôi và độ mỏng của dây kim cương góp phần tạo ra chiều rộng rãnh cắt hẹp khoảng 0,7 mm. Điều này giảm thiểu lãng phí vật liệu và tối đa hóa hiệu quả.

Customer Testimonials

Sunny Optical: Optical Manufacturing

Our facility recently upgraded to the HorizonCrystal Diamond Wire Cutter to cut our quartz ingot, and it's been a game-changer for our large-scale material processing. The ease of loading heavy materials onto the cutter has significantly reduced our setup times. Plus, the integrated rotary table has doubled our cutting speed without compromising precision. We're now able to deliver products faster than ever before, with a quality that exceeds our clients' expectations.

Frequently Asked Questions

What is the maximum thickness the machine can handle for cutting?

The machine is capable of cutting slices ranging from 1 to 600 mm in thickness, and can perform automated cutting once the program has been configured.

What is biggest material size we can cut?

The biggest material dia is 2 meters.

How does the machine minimize material waste during cutting?

The HorizonCrystal features a high-precision diamond wire that is 0.65 to 0.8 mm in diameter, so the cut kerf is very small.

What is the expected lifespan of the diamond wire, and is it user-replaceable?

The lifespan of the diamond wire varies based on usage and material types. It is user-replaceable, and we provide detailed guidance on wire replacement.

Does the machine require a specialized environment or setup conditions?

The equipment has minimal environmental requirements, features a small footprint, is lightweight, and operates on standard 220V domestic power. It’s incredibly convenient.

What kind of technical support and warranty do you offer with the purchase of this equipment?

We offer a comprehensive warranty and 24/7 technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.Normally we do live chat guide online, onsite service on request.

Get In Touch With Us !

Our professional technicians will analyze for you and help you determine which model of equipment can meet your requirements. Please let us know what your cutting needs are.