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SH 60-60

The SH60-60 is an advanced Graphite Cutting WIre Saw Machine using an closed-loop diamond wire as cutting tool.

This Graphite Cutting WIre Saw Machine is an graphite block wire cutting machine. It utilizes an endless diamond wire to cut very fast. This equipment can do automatic slicing. With a remarkable maximum cutting linear speed , it delivers exceptional sharpness and outperforms alternative cutting methods in terms of both speed and surface quality.

NumberParameterValue or Specification
1Maximum Workpiece Length (mm)600
2Maximum Workpiece Width (mm)600
3Maximum Workpiece Height (mm)600
4Worktable Y-Axis Travel (mm)600
5Worktable Z-Axis Travel (mm)600
6Maximum Diamond Wire Speed (m/s)38 (Max)
7Minimum Feed Increment Y-Axis (mm)0.01
8Minimum Feed Increment Z-Axis (mm)0.01
9Repeat Positioning Accuracy Y-Axis (mm)±0.05
10Repeat Positioning Accuracy Z-Axis (mm)±0.05
11Total Power Consumption (kW)4
12Power SupplyAC220V 50Hz
13Machine Size(mm)1600*2000*2150
14Machine Weight(kg)15000

The cutting tool used by the equipment is also the latest ring-shaped diamond wire. By forming the diamond wire into a closed loop, the one-way movement of the cutting wire is achieved, which greatly improves the linear speed and the smoothness of the cutting surface. It is a cutting machine with good precision .

Diamond Wire Loop has 3 different types: Full coating ,Segment Coating and Thread Coating. Each has it’s advanagtes.

Click here to learn more about Cutting wire loops.

Product Description:SH60-60 Graphite Cutting Wire Saw Machine

The Graphite Diamond Wire Cutting Machine, specifically designed for precision slicing applications. This cutting-edge equipment harnesses the power of closed-loop diamond wire technology to swiftly and accurately slice through various materials with ease.

Key Features:

 Closed-loop Diamond Wire Technology: The machine utilizes closed-loop diamond wire, ensuring precise and efficient slicing of materials.

  1. Adjustable Slice Thickness: With the flexibility to adjust slice thickness within the same cutting program, users can tailor the machine to meet their specific requirements.
  2. Wide Application Range: Widely used in the field of graphite cutting, the machine delivers smooth cutting surfaces, high cutting speeds, minimal dust generation, and exceptional cutting accuracy. Moreover, it can also effectively slice materials such as raw ceramics, foam cement, and fiberboard, among others.
  3. Fast and Precise Cutting: Engineered for both speed and precision, this machine guarantees rapid and accurate slicing operations, enhancing productivity and minimizing material wastage.
  4. User-friendly Interface: Equipped with an intuitive interface, the machine offers ease of operation, allowing users to set parameters and monitor cutting processes with ease.

Applications:

  • Graphite Cutting: Ideal for slicing graphite materials with precision and efficiency, ensuring smooth surfaces and high cutting speeds.
  • Raw Ceramics: Capable of slicing raw ceramic materials to desired thicknesses, maintaining precision and minimizing material waste.
  • Foam Cement: Enables efficient slicing of foam cement materials, delivering accurate cuts and smooth surfaces.
  • Fiberboard: Suitable for slicing fiberboard materials with precision and speed, facilitating streamlined production processes.

SH60-60 Diamond Wire Cutting Machine represents the pinnacle of precision slicing technology, offering unmatched performance, versatility, and efficiency. Whether it’s graphite, ceramics, foam cement, or fiberboard, this cutting-edge equipment delivers exceptional results, making it an indispensable asset for various manufacturing applications.

The Difference between SH60-60 dGraphite Cutting WIre Saw Machine and other types

                                                       Comparison Between Diamond Band Saw and a Single Diamond Wire Saw

Aspect
 
Diamond Band Saw
Endless Diamond Wire Saw
Cutting Mechanism
Utilizes a continuous loop of diamond-coated band as the cutting tool.
Employs a continuous loop of diamond-coated wire as the cutting tool.
Cutting Speed
Generally slower cutting speed due to the movement of the band.
Faster cutting speed due to the continuous linear motion of the wire.
Kerf Width
Typically has a wider kerf width, leading to more material wastage.
Minimizes kerf width, resulting in minimal material wastage.
Cut Surface Quality
May require additional polishing steps to achieve a smooth finish.
Simultaneously cuts and polishes, ensuring a smooth and shiny surface.
Versatility
Suitable for basic cuts and straight lines.
Highly versatile, suitable for complex shapes and intricate designs.
Precision
Moderate precision; may not achieve intricate designs accurately.
Offers high precision, ideal for intricate graphite components.
Material Efficiency
Can be less material-efficient due to wider cuts.
Maximizes material efficiency with narrow cuts.
Dust Generation
Generates more dust, potentially requiring dust extraction systems.
Produces minimal dust, contributing to a cleaner working environment.
Application
Mainly used for simpler cutting tasks
Ideal for various cutting needs, especially intricate graphite parts.
Ideal Use Case
Basic straight cuts in graphite.
Precision cuts, intricate designs, and complex graphite components.

diamond wire cutting machine,graphite cutting machine
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What is the maximum thickness the machine can handle for cutting?
The machine is capable of cutting slices ranging from 0.1 to 600 mm in thickness, and can perform automated cutting once the program has been configured.

The cutting speed would be similar, but wire saw’s cut surface quality is far more better. and the kerf loss is smaller.

The HorizonCrystal features a high-precision diamond wire that is 0.35 to 0.8 mm in diameter, so the cut kerf is very small.
The lifespan of the diamond wire varies based on usage and material hardness. For graphite 1 pcs cutting wire can cut about about 15 Square meters.It is user-replaceable, and we provide detailed guidance on wire replacement.
For Graphite cut, normally client’s facility will have Dust collector. It can be connect with our machine when running it.
We offer a comprehensive warranty for 1 year and video or onsite technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.
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