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SHG250-130
This Big Size Diamond Wire Cut Machine utilizes high-speed diamond wire loop as a cutting tool to cut materials such as graphite, carbon-carbon, ceramics, and other materials that do not require cutting fluid.
It is designed to cut big size materials, maximum 2.5 meters long.
It has 2 cutting system ,one for slicing ,another for complex profile cut.
The highlight of this Big Size Diamond Wire Cut Machine is its highly intelligent operating system, which can connect to wireless networks and enable remote diagnostics and upgrades. The manufacturer can promptly diagnose and maintain equipment issues, significantly reducing the probability of equipment failure. This is a crucial advantage for overseas customers, perfectly addressing concerns regarding after-sales issues.
| No. | Name | Specification |
| 1 | Maximum Workpiece Length (mm) | 2500 |
| 2 | Maximum Workpiece Width (mm) | 1300 |
| 3 | Maximum Workpiece Height (mm) | 1300 |
| 4 | Worktable X-Axis Travel (mm) | 2500 |
| 5 | Worktable Y-Axis Travel (mm) | 1300 |
| 6 | Maximum Diamond Wire Speed (m/s) | 40 |
| 7 | Minimum Feed Increment Y-Axis (mm) | 0.01 |
| 8 | Minimum Feed Increment Z-Axis (mm) | 0.01 |
| 9 | Repeat Positioning Accuracy Y-Axis (mm) | 0.03 |
| 10 | Repeat Positioning Accuracy Z-Axis (mm) | 0.03 |
| 11 | Total Power Consumption (kW) | 4 |
| 12 | Power Supply | 220V 50Hz |
| 13 | Machine Size(mm) | 3000*2800*2400 |
| 14 | Machine Weight(kg) | 7800 |
| 15 | Air Pressure(MPa) | 0.15-0.25 |
Big Size Diamond Wire Cut Machine SHG 250-130 Customer On-site Cutting Effect Showcase
Click To Watch More Videos Showing Our Cutting Machine In Action.
Product Description: Versatile Graphite Diamond Wire Cutting Equipment
Introducing our graphite Diamond Wire Cutting Equipment, a versatile solution that seamlessly integrates two cutting functions into one powerful machine. Here’s a closer look at its impressive features:
- Dual Program Integration: This cutting-edge equipment is equipped with two sets of cutting programs: a CNC numerical control program for intricate contour cutting and a PLC automatic slicing program for batch slicing operations. With this dual functionality, users can easily switch between programs to suit their specific cutting needs, whether it’s precision contour cutting or high-volume slicing.
- Diamond Wire Cutting Technology: Utilizing closed-loop diamond wire cutting technology, our equipment ensures rapid and precise slicing of materials. The diamond wire cutting tool enables swift and accurate slicing, resulting in smooth surface finishes, fast cutting speeds, minimal dust generation, and high cutting precision.
- Wide Range of Applications: Widely used in the graphite cutting field, our equipment is capable of cutting various materials with ease. From graphite to raw ceramics, foam cement, and gray board, our machine handles diverse materials effortlessly. It is suitable for cutting graphite sheets, boats, insulation barrels, thermal fields, crucibles, and molds, catering to a broad spectrum of cutting requirements in different industries.
- Smooth and Efficient Operation: Thanks to its advanced cutting technology and user-friendly interface, our Diamond Wire Cutting Equipment delivers smooth and efficient operation. Operators can expect seamless transitions between cutting programs, intuitive controls, and consistent cutting performance, enhancing productivity and workflow efficiency.
- High Precision and Quality: Precision is paramount in cutting applications, and our equipment delivers exceptional cutting precision and quality. Whether executing complex contours or slicing materials in bulk, users can rely on our machine to deliver precise cuts with consistent quality, ensuring superior results every time.
In summary, SVI 250-80 combines versatility, precision, and efficiency to meet the diverse cutting needs of various industries. With its dual program integration, diamond wire cutting technology, wide range of applications, smooth operation, and high precision, it represents the pinnacle of cutting equipment innovation. Experience unparalleled cutting performance and efficiency with our Diamond Wire Cutting Equipment and take your cutting operations to new heights.
This machine have 2 control system, you can switch from slicing system and profile cut system.
Here are videos about how it cut slices
Here are video about how it cut complex profiles
Comparison Between Diamond Band Saw and a Single Diamond Wire Saw
Aspect | Diamond Band Saw | Endless Diamond Wire Saw |
Cutting Mechanism | Utilizes a continuous loop of diamond-coated band as the cutting tool. | Employs a continuous loop of diamond-coated wire as the cutting tool. |
Cutting Speed | Generally slower cutting speed due to the movement of the band. | Faster cutting speed due to the continuous linear motion of the wire. |
Kerf Width | Typically has a wider kerf width, leading to more material wastage. | Minimizes kerf width, resulting in minimal material wastage. |
Cut Surface Quality | May require additional polishing steps to achieve a smooth finish. | Simultaneously cuts and polishes, ensuring a smooth and shiny surface. |
Versatility | Suitable for basic cuts and straight lines. | Highly versatile, suitable for complex shapes and intricate designs. |
Precision | Moderate precision; may not achieve intricate designs accurately. | Offers high precision, ideal for intricate graphite components. |
Material Efficiency | Can be less material-efficient due to wider cuts. | Maximizes material efficiency with narrow cuts. |
Dust Generation | Generates more dust, potentially requiring dust extraction systems. | Produces minimal dust, contributing to a cleaner working environment. |
Application | Mainly used for simpler cutting tasks | Ideal for various cutting needs, especially intricate graphite parts. |
Ideal Use Case | Basic straight cuts in graphite. | Precision cuts, intricate designs, and complex graphite components. |
Product Features: Ultra-huge Wire Saw /Big Size Diamond Wire Saw Cut Machine
SVI250-80 is configured with XY orthogonal coordinate axes, enabling automatic profile cut. The equipment is equipped with two sets of programs, which can be used for both contour cutting and slicing. It is very easy to use.
- Compact and Space-Saving Design: With its simple and compact structure, our equipment occupies minimal floor space while delivering impressive cutting capabilities. Despite its small footprint, it boasts a large cutting size, providing ample room for slicing various materials with ease.
- Vertical Cutting Configuration: The vertical cutting configuration of our equipment facilitates convenient and precise contour cutting of materials. This setup ensures optimal access to the cutting area, allowing for precise and efficient cutting of intricate shapes and profiles.
- Closed-Loop Diamond Wire Cutting Technology: Equipped with a closed-loop diamond wire cutting tool, our equipment ensures precise and efficient cutting performance. With wire diameters ranging from 0.65 to 0.8 mm, our machine delivers narrow kerf widths, resulting in minimal dust generation and concentrated debris accumulation during the cutting process.
- Minimal Cutting Resistance: The fine cutting wire and minimal cutting resistance of our equipment minimize the risk of material edge chipping or damage during cutting. This ensures clean and smooth cutting surfaces, preserving the integrity of the material and minimizing post-processing requirements.
- Powerful Programming Functionality: Our equipment features robust programming functionality, capable of seamlessly integrating with CAD drawings for easy operation. This enables users to import and execute cutting tasks directly from CAD files, streamlining the cutting process and ensuring accuracy.
- Remote Maintenance and Control: Designed for convenience and efficiency, our equipment supports remote maintenance and control by manufacturers. This feature allows for remote diagnostics, troubleshooting, and control, enhancing equipment uptime and minimizing downtime for maintenance tasks.
Porous Metal
Energy storage industry
Endless diamond wire can cut porous metal fact and clean withut damage the material structure
Graphite Machining
Semiconductor & Solar Industry
It’s widely used to cut differnt size graphite products such as graphite boat, Electrodes,Molds, Industrial Furnace Components, Graphite Crucibles, Battery Anodes…
Carbon-Carbon Composites
Aerospace,Automotive Industry
Our endless wire saw can cut carbon- carbon material without delamination,
Green Body Ceramic
Ceramic Ceramic
The cutting speed of green ceramics is very fast, and the cutting angle of special shapes is also perfect.
Corrugated Paper Board
Pet & Packing Industry
This machine can cut Corrugated paper very fast and maintain paper structure, widly used to cut cat scrath boad.
Ultra-Big Size Material Cut
Industrial Applications & Energy Industry
Used in producing components such as crucibles, heat exchangers, and thermal shields in high-temperature industrial furnaces.
Exceptional Sharpness
Superior Surface Quality
Minimal Kerf Width
Low Dust Emissions
High Precision
Super Simple System
Comprehensive System Protection
After-sales Worry-free
Versatile Cutting Length
What is the maximum thickness the machine can handle for cutting?
What is the difference between this wire saw and BAND SAW?
The cutting speed would be similar, but wire saw’s cut surface quality is far more better. and the kerf loss is smaller.
