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SVI 80-80
The SVI 80-80 is an advanced Graphite Wire Saw using an closed-loop diamond wire as cutting tool.
It has 2 cutting system ,one for slicing ,another for complex profile cut.
The highlight of this grahpite wire saw its highly intelligent operating system, which can connect to wireless networks and enable remote diagnostics and upgrades. The manufacturer can promptly diagnose and maintain equipment issues, significantly reducing the probability of equipment failure. This is a crucial advantage for overseas customers, perfectly addressing concerns regarding after-sales issues.
| No. | Name | Specification |
| 1 | Maximum Workpiece Length (mm) | 800 |
| 2 | Maximum Workpiece Width (mm) | 800 |
| 3 | Maximum Workpiece Height (mm) | 700 |
| 4 | Worktable X-Axis Travel (mm) | 800 |
| 5 | Worktable Y-Axis Travel (mm) | 800 |
| 6 | Maximum Diamond Wire Speed (m/s) | 38 |
| 7 | Minimum Feed Increment Y-Axis (mm) | 0.01 |
| 8 | Minimum Feed Increment Z-Axis (mm) | 0.01 |
| 9 | Repeat Positioning Accuracy Y-Axis (mm) | 0.03 |
| 10 | Repeat Positioning Accuracy Z-Axis (mm) | 0.03 |
| 11 | Total Power Consumption (kW) | 4 |
| 12 | Power Supply | 220V 50Hz |
| 13 | Machine Size(mm) | 2500*1700*2200 |
| 14 | Machine Weight(kg) | 2000 |
| 15 | Air Pressure(MPa) | 0.15-0.25 |
Graphite Wire Saw SVI 80-80 Customer On-site Cutting Effect Showcase
Click To Watch More Videos Showing Our Cutting Machine In Action.
This machine have 2 control system, you can switch from slicing system and profile cut system.
Here are videos about how it cut slices
Here are video about how it cut complex profiles
Comparison Between Diamond Band Saw and a Single Diamond Wire Saw
Aspect | Diamond Band Saw | Endless Diamond Wire Saw |
Cutting Mechanism | Utilizes a continuous loop of diamond-coated band as the cutting tool. | Employs a continuous loop of diamond-coated wire as the cutting tool. |
Cutting Speed | Generally slower cutting speed due to the movement of the band. | Faster cutting speed due to the continuous linear motion of the wire. |
Kerf Width | Typically has a wider kerf width, leading to more material wastage. | Minimizes kerf width, resulting in minimal material wastage. |
Cut Surface Quality | May require additional polishing steps to achieve a smooth finish. | Simultaneously cuts and polishes, ensuring a smooth and shiny surface. |
Versatility | Suitable for basic cuts and straight lines. | Highly versatile, suitable for complex shapes and intricate designs. |
Precision | Moderate precision; may not achieve intricate designs accurately. | Offers high precision, ideal for intricate graphite components. |
Material Efficiency | Can be less material-efficient due to wider cuts. | Maximizes material efficiency with narrow cuts. |
Dust Generation | Generates more dust, potentially requiring dust extraction systems. | Produces minimal dust, contributing to a cleaner working environment. |
Application | Mainly used for simpler cutting tasks | Ideal for various cutting needs, especially intricate graphite parts. |
Ideal Use Case | Basic straight cuts in graphite. | Precision cuts, intricate designs, and complex graphite components. |
Product Features: Compact and Precision Graphite Diamond Wire Cutting Equipment
SVI50-50 is designed with simplicity and precision in mind, offering a host of features tailored to meet your cutting needs. Here’s what sets our equipment apart:
- Compact and Space-Saving Design: With its simple and compact structure, our equipment occupies minimal floor space while delivering impressive cutting capabilities. Despite its small footprint, it boasts a large cutting size, providing ample room for slicing various materials with ease.
- Vertical Cutting Configuration: The vertical cutting configuration of our equipment facilitates convenient and precise contour cutting of materials. This setup ensures optimal access to the cutting area, allowing for precise and efficient cutting of intricate shapes and profiles.
- Closed-Loop Diamond Wire Cutting Technology: Equipped with a closed-loop diamond wire cutting tool, our equipment ensures precise and efficient cutting performance. With wire diameters ranging from 0.65 to 0.8 mm, our machine delivers narrow kerf widths, resulting in minimal dust generation and concentrated debris accumulation during the cutting process.
- Minimal Cutting Resistance: The fine cutting wire and minimal cutting resistance of our equipment minimize the risk of material edge chipping or damage during cutting. This ensures clean and smooth cutting surfaces, preserving the integrity of the material and minimizing post-processing requirements.
- Powerful Programming Functionality: Our equipment features robust programming functionality, capable of seamlessly integrating with CAD drawings for easy operation. This enables users to import and execute cutting tasks directly from CAD files, streamlining the cutting process and ensuring accuracy.
- Remote Maintenance and Control: Designed for convenience and efficiency, our equipment supports remote maintenance and control by manufacturers. This feature allows for remote diagnostics, troubleshooting, and control, enhancing equipment uptime and minimizing downtime for maintenance tasks.
Porous Metal
Energy storage industry
Endless diamond wire can cut porous metal fact and clean withut damage the material structure
Graphite Machining
Semiconductor & Solar Industry
It’s widely used to cut differnt size graphite products such as graphite boat, Electrodes,Molds, Industrial Furnace Components, Graphite Crucibles, Battery Anodes…
Carbon-Carbon Composites
Aerospace,Automotive Industry
Our endless wire saw can cut carbon- carbon material without delamination,
Green Body Ceramic
Ceramic Ceramic
The cutting speed of green ceramics is very fast, and the cutting angle of special shapes is also perfect.
Corrugated Paper Board
Pet & Packing Industry
This machine can cut Corrugated paper very fast and maintain paper structure, widly used to cut cat scrath boad.
Exceptional Sharpness
The use of diamond as the cutting tool, combined with the high wire speed, ensures that the machine is exceptionally sharp.
Superior Surface Quality
The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action.
Minimal Kerf Width
The narrow cut kerf is approximately 0.7 mm. This minimizes material wastage and maximizes efficiency.
Low Dust Emissions
The small wire diameter and machine structure design lead to minimal dust.
High Precision
The unidirectional motion of the endless diamond wire and our machine stability ensures precise cuts with minimal deviation.
Super Simple System
The CNC software system is a highly intelligent software system. The dedicated main chip operates at a frequency of up to 800MHz and has been specially optimized for big data processing. Therefore, direct cutting can be performed simply and intuitively through straightforward cutting size settings.
Comprehensive System Protection
The system features cutting adaptive control, automatic tracking of machining trajectories, real-time display of cutting processes, and convenient operation functions such as machining preview. At the same time, it also has an automatic memory protection function for power failure, ensuring comprehensive protection against various faults such as power outages and system crashes.
After-sales Worry-free
The CNC system hardware of this equipment is composed of a fully self-developed embedded specialized system, which is powerful and features wireless remote system update capability. The manufacturer can conduct remote diagnosis and maintenance anytime, anywhere, regardless of where the equipment is sold.
Versatile Cutting Length
the absence of restrictions on the length of the endless diamond wire allows the machine to adapt to a wide range of product sizes, offering versatility and flexibility in cutting operations.
We need to perform precision cutting of germanium lenses, which have a very unique shape and high precision requirements. Our sample testing has been very successful and fully meets the requirements. The ordered equipment is now in normal production.
What is the maximum thickness the machine can handle for cutting?
The machine is capable of cutting slices ranging from 0.1 to 600 mm in thickness, and can perform automated cutting once the program has been configured.
What is the difference between this wire saw and BAND SAW?
The cutting speed would be similar, but wire saw’s cut surface quality is far more better. and the kerf loss is smaller.
How does the machine minimize material waste during cutting?
The HorizonCrystal features a high-precision diamond wire that is 0.35 to 0.8 mm in diameter, so the cut kerf is very small.
What is the expected lifespan of the diamond wire, and is it user-replaceable?
The lifespan of the diamond wire varies based on usage and material hardness. For graphite 1 pcs cutting wire can cut about about 15 Square meters.It is user-replaceable, and we provide detailed guidance on wire replacement.
Does the machine require a specialized environment or setup conditions?
For Graphite cut, normally client’s facility will have Dust collector. It can be connect with our machine when running it.
What kind of technical support and warranty do you offer with the purchase of this equipment?
We offer a comprehensive warranty for 1 year and video or onsite technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.
